FJ1100 & FJ1200 + 1984-1993

The world’s finest publisher of mechanical how-to manuals INTERTEC PUBLISHING PO. Box 12901, Overland Park, Kansas 66282-2901 First Printing November, 1993 Second Printing April, 1996 Printed in U.S.A. ISBN: 0-89287-605-0 Library of Congress: 93-78507 Technical photography by Ed Scott. Technical and photographic assistance by Curt Jordan, Jordan Engineering, Santa Ana, California. Technical illustrations by Mitzi McCarthy and Robert Caldwell. COVER: Photographed by Mark Clifford, Mark Clifford Photography, Los Angeles, California. All tights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, the publisher assumes no responsibility for errors or omissions.

--- TABLE DES MATIERES / CONTENTS --- CONTENTS QUICK REERENCE DATA ............................ssssesssseeseeseeeeeees IX CHAPTER ONE GENERAL INFORMATION.............................sssssssesseessseessss 1 Manual organization Parts replacement Notes, cautions and warnings Emission control and battery labels Safety first Basic hand tools Service hints Precision measuring tools Torque specifications Special tools Fasteners Mechanic’s tips Lubricants Riding safety Expendable supplies CHAPTER TWO TROUBLESHOOTING .............................44 seen 26 Operating requirements Transmission Troubleshooting instruments Electrical problems Troubleshooting Excessive vibration Engine performance Carburetor troubleshooting Engine noises Front suspension and steering - Engine lubrication Brake problems Clutch CHAPTER THREE PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP .......................... 35 Routine checks Battery electrical cable connectors Pre-checks New battery installation Maintenance intervals Periodic lubrication Tires Periodic maintenance Battery (non-sealed type) Battery (sealed type) Tune-up CHAPTER FOUR ENGINE.....................4.4.444 eee seems ve... 84 Servicing engine in…